Thursday, July 8, 2010

It's Electric


Electric cars have been around since the very beginning of the automobile. Much like the uncertainty today, in the early days of the car there was a lot of debate between the ideal method of motivation; whether it would be gasoline, diesel, steam or electricity. Mainstream electric cars faded off pretty quickly due to the weaknesses inherent in the contemporary battery technology, but they continued in the small scale since. In the early 90s General Motors released the EV-1 which was the first real attempt to produce a modern mainstream electric car. It was popular among its owners, and could have been successful, but low gas prices, the still relatively archaic battery technology, and the high cost of development spelled its end. Check out Who Killed the Electric Car for a full explanation.

There is now a new boom of electric cars. With new companies like Tesla starting up, and established companies like Nissan and BMW stepping into the game, there is becoming a public awareness of these cars. With cars like Nissan's Leaf, they are getting to be affordable and are now plausible replacements for at least one of the cars in your garage. I could even see myself owning one of these in the next few years (to offset one of my poor mileage sports cars).

There are problems with the current concepts of electric cars though. They require large amounts of batteries. The Tesla's batteries weigh 992 lbs., which is over 1/3 of the car's total weight. Weight is the principle hindrance to economy, and because they built it off of the featherweight Lotus Elise chassis, they have minimized all other weight. Once this system is implemented in a larger chassis, they will necessarily have to add more batteries (and weight) to get comparable distance performance. The batteries also have the problem of being taxing on the environment on both ends of the life cycle. Batteries, especially the lithium ion type found in most modern electric cars, use a lot of rare earth metals, and are not just driving up the prices of them, they are actually causing global shortages of them. Disposal of batteries is something that will likely cause issues for generations, recycling can take care of some of the waste, but certainly not all.

Range is a large problem of electric vehicles (or maybe a small problem). Most electric vehicles struggle to cover 100 miles between chargings, well shy of the 250-400 mile ranges of a comparably sized internal combustion powered car. And while it takes just a minute or two to refill an empty gas tank, it can take hours to charge an electric car with US standard 110V power. 220V or more power stations lessen this time, but it is still a substantially longer time than a quick pit stop at the gas station.

This is where the Range Extender concept comes in. Also known as a series hybrid (told you I would come back to this), this type of car powers its wheels with electric power at all times, but has an ICE powered generator to recharge on the go. This is in my estimation the single best short term solution. The much touted Chevrolet Volt works on this concept, as do several other concept cars not currently slated for production. Like an electric car, you plug the cars in at night, and let the batteries recharge. In the morning you drive off silently operating on an all electric mode, if you run long enough to push toward the end of the range, it will automatically start up the engine and recharge while you drive.

There are many positives to this set up. ICEs are most efficient running at a constant speed, not the up and down they are usually subjected to in a car, so they can run the generator at an RPM for which it is designed to run optimally. They can use big laggy turbochargers, direct injection, and all sort of other technology that may be less than ideal for a car engine, but can optimize a small engine to be as fuel efficient as possible. It also means you can use all sorts of different engines without major retooling, assuming they are built with modular designs. The Volt uses a gasoline engine, whereas its Opel sibling for Europe is diesel powered; other concepts use a single rotor Wankel engine. It is possible to use all sorts of engines and fuels (like biofuel, which isn't inherently bad, just some of it), and a small gas turbine engine isn't unreasonable in this application. They also require fewer batteries which can only be a good thing.

As an enthusiast there is a big draw for electric power. The motors have high torque available from low RPMs, which is good for acceleration, and there are methods of eking out more power by upping the current. So I am positive on electrical power to the wheels, and I think the series hybrid is an excellent concept to take us to the future. But for what I actually think is the future, keep reading.

(Pics top and bottom courtesy Commons, EV-1 picture courtesy General Motors, Tesla picture copyright me)

Hydrocarbons and Hydrogen


So I will start with what everyone is aware of right now: hybrid cars. I will touch more on them later, but I will focus here on the current technology. Nearly all of the current production hybrids are called parallel systems, meaning the electric motors sometimes drive the wheels at low speeds, and the engine usually drives the wheels at higher speeds and when the battery is depleted. Some versions, like Ford's, some of Honda's and different European brands', don't ever actually drive the wheels with electricity, they just use it to power the auxiliaries like air conditioning. The problem with these are the continued reliance on an internal combustion engine for propulsion, and the need for it to run continuously even at moderate speeds. These have long been called a stopgap, but they have stood in the way of too much development of alternate means. For many they have become not a stop gap, but the endpoint of development.

There are notable exceptions, namely Honda, Mazda, and Mercedes. They have been proponents of the hydrogen. As far as I know Mazda is the only company that has used hydrogen as a fuel for an internal combustion engine, in the form of a Wankel rotary engine. They have made several concepts, including at least one with twin tanks, one for hydrogen for commuting, and the other for gasoline for sporty driving. I like this idea as an enthusiast, but again it isn't really progress. The others use a fuel cell, which converts hydrogen to electricity, this then goes to electric motors to drive the cars. I also like this idea. But the biggest problem for hydrogen is the hydrogen. It takes a lot of energy to get the hydrogen, it requires a lot of infrastructure to move and store it, and it has a relatively low specific energy. Whether it is burned or converted it takes a lot of volume to equal the output of petroleum.

(Photos Courtesy of Ford and Honda respectively)